Optimization of shielded PCB air-core toroids for high-efficiency DC-DC converters

  • Stefano Orlandi
  • , Bruno Andre Allongue
  • , Georges Blanchot
  • , Simone Buso
  • , Federico Faccio
  • , Cristian Alejandro Fuentes
  • , Maher Kayal
  • , Stefano Michelis
  • , Giorgio Spiazzi

Research output: Contribution to journalArticlepeer-review

47 Scopus citations

Abstract

The paper describes the design of optimized printed circuit board (PCB) air-core toroids for high-frequency dc-dc converters with strict requirements in terms of volume and noise. The effect of several design parameters on the overall inductor volume, on dc and ac winding resistance, and on the radiated noise will be investigated. PCB toroids are compared to standard air-core solenoids and other state-of-the-art air-core toroids both theoretically and experimentally: at first, using ANSOFT Maxwell and ANSOFT Q3D simulation tools, and subsequently, with laboratory measurements (irradiated noise, efficiency, and frequency response) on several prototypes. These very flexible and rather easy to manufacture inductors appear very attractive for compact high-frequency dc-dc converters where high efficiency, low volume, and low noise are of primary concern.

Original languageEnglish
Article number5621918
Pages (from-to)1837-1846
Number of pages10
JournalIEEE Transactions on Power Electronics
Volume26
Issue number7
DOIs
StatePublished - 2011
Externally publishedYes

Keywords

  • Air-core inductors
  • dc-dc converters
  • electromagnetic interference reduction
  • magnetic shielding
  • printed circuit board (PCB) inductors

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