From legacy-based factories to smart factories level 2 according to the industry 4.0

Felipe Orellana; Romina Torres

doi:10.1080/0951192X.2019.1609702

From legacy-based factories to smart factories level 2 according to the industry 4.0

Felipe Orellana
, Romina Torres

Research output: Contribution to journal › Article › peer-review

35 Scopus citations

Abstract

The fourth industrial revolution is mainly based on the Industrial Internet-of-Things (IoT), connectivity and cyber-physical systems, in which factories should reach important theoretical savings. In this paper, a transition procedure is proposed to transform a factory based on a ‘Make to Order’ (MTO) manufacturing process (comprised mainly of legacy machinery) into a smart factory level 2 (according to the Industry 4.0) fully aligned to its organisational strategic goals that allows to reach the theoretical savings but without the prohibitive cost of replacing legacy-based machinery by new one. This proposal was validated in a real case study during four months where operation efficiency was improved and the energy consumption, the projected costs and the percentage of human errors were reduced in 17%, 3% and 70%, respectively.

Original language	English
Pages (from-to)	441-451
Number of pages	11
Journal	International Journal of Computer Integrated Manufacturing
Volume	32
Issue number	4-5
DOIs	https://doi.org/10.1080/0951192X.2019.1609702
State	Published - 4 May 2019
Externally published	Yes

Keywords

ISO 2200
Industry 4.0
internet of things

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

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10.1080/0951192X.2019.1609702

Cite this

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title = "From legacy-based factories to smart factories level 2 according to the industry 4.0",

abstract = "The fourth industrial revolution is mainly based on the Industrial Internet-of-Things (IoT), connectivity and cyber-physical systems, in which factories should reach important theoretical savings. In this paper, a transition procedure is proposed to transform a factory based on a {\textquoteleft}Make to Order{\textquoteright} (MTO) manufacturing process (comprised mainly of legacy machinery) into a smart factory level 2 (according to the Industry 4.0) fully aligned to its organisational strategic goals that allows to reach the theoretical savings but without the prohibitive cost of replacing legacy-based machinery by new one. This proposal was validated in a real case study during four months where operation efficiency was improved and the energy consumption, the projected costs and the percentage of human errors were reduced in 17\%, 3\% and 70\%, respectively.",

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AB - The fourth industrial revolution is mainly based on the Industrial Internet-of-Things (IoT), connectivity and cyber-physical systems, in which factories should reach important theoretical savings. In this paper, a transition procedure is proposed to transform a factory based on a ‘Make to Order’ (MTO) manufacturing process (comprised mainly of legacy machinery) into a smart factory level 2 (according to the Industry 4.0) fully aligned to its organisational strategic goals that allows to reach the theoretical savings but without the prohibitive cost of replacing legacy-based machinery by new one. This proposal was validated in a real case study during four months where operation efficiency was improved and the energy consumption, the projected costs and the percentage of human errors were reduced in 17%, 3% and 70%, respectively.

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From legacy-based factories to smart factories level 2 according to the industry 4.0

Abstract

Keywords

UN SDGs

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